POLY IRONITE CERAMIC CEMENTITIOUS
Advanced Surface Protection & Repair System
PRODUCT OVERVIEW
PICC is a two-component, ceramic cementitious mortar designed for high-performance protection, repair and strengthening of concrete and other substrates. It provides low porosity, high compressive strength, excellent abrasion resistance and strong long-term adhesion to concrete, stone, steel, PVC and other surfaces.
Its monolithic application creates a dense, durable protective layer suitable for demanding civil, hydraulic, industrial and infrastructure applications.
TECHNOLOGY
PICC is based on Poly Ironite Ceramic Cementitious Technology, incorporating ceramic ironite — a natural inorganic material with excellent stability and UV resistance.
The system combines specialized cementitious materials with bonding and surface-preparation technologies to deliver a durable protective and repair solution.
Key Technology Features:
- Porosity of less than 1%
- High compressive strength
- High abrasion resistance
- Excellent substrate adhesion
- Monolithic application
- UV resistance
- Waterproofing capability
- Suitable for wet and dry surfaces
- Long service life
CLEANING AND SURFACE PREPARATION
Proper surface preparation is critical to achieving long-term performance.
The substrate is prepared to remove loose material, deteriorated concrete, contaminants and weak surface layers. Suitable bonding and preparation systems are used to establish strong adhesion between the existing substrate and the PICC mortar.
PICC can be applied on both wet and dry surfaces, making it suitable for repair and protection applications where conventional bonding systems may have limitations.
WHY PICC
WHY CHOOSE PICC OVER CONVENTIONAL REPAIR & PROTECTION SYSTEMS?
- LOW POROSITY: Porosity below 1% helps reduce water and contaminant penetration.
- HIGH ABRASION RESISTANCE: Designed to withstand erosion, wear and continuous surface impact.
- HIGH COMPRESSIVE STRENGTH: Provides a strong and durable protective repair layer.
- EXCELLENT ADHESION: Strong bonding with concrete, stone, steel, PVC and other substrates.
- MONOLITHIC PROTECTION: Creates a continuous protective layer without conventional weak interfaces.
- WATERPROOFING: Provides a dense surface with excellent resistance to water ingress.
- WET & DRY APPLICATION: Can be applied even where surfaces remain wet.
- UV & ENVIRONMENTAL RESISTANCE: Ceramic ironite provides excellent UV stability and durability.
- LONG SERVICE LIFE: Designed for demanding infrastructure and industrial environments.
- NON-TOXIC & NON-POLLUTING: Suitable for applications where safer surface-protection solutions are required.
INDUSTRIES AND USER SEGMENTS
PICC is suitable for a wide range of infrastructure, industrial and civil-engineering applications:
Dams & Hydraulic Structures, Aqueducts & Canals, Bridges, Ports & Dry Docks, Shipyards, Airports, Industrial Flooring, Water Treatment Facilities, ETP / STP / WTP, Cooling Towers, Swimming Pools, Artificial Lakes, Tunnels, Basements & Podiums, Roads, Concrete Structures, Heritage Structures, Forts & Temples, Rock-Mass , strengthening, Industrial Storage Structures
APPLICATION AREAS
- HYDRAULIC STRUCTURES: Protection and repair of dam surfaces, spillways, piers, baffle blocks, aqueducts, duck bills and other water-exposed structures.
- CONCRETE REPAIR & PROTECTION: Suitable for damaged concrete, honeycombing, cavities, joints and surfaces affected by water ingress, erosion and carbonation.
- WATERPROOFING: Used for swimming pools, artificial lakes, podiums, basements and other water-retaining or water-exposed structures.
- INDUSTRIAL FLOORING: Provides a dense, abrasion-resistant surface with resistance to impact, wear and chemical exposure.
- MARINE & PORT STRUCTURES: Suitable for ports, dry docks, shipyards and other structures exposed to humidity, saline environments and heavy impact.
- HERITAGE STRUCTURES: Can be used for strengthening and protection of stone and masonry structures while addressing seepage and deterioration.