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    • Home
    • Industrial Products List
    • Our Products
      • Heavy Duty Rust Removal
      • Anti Corrosion
      • Industrial Degreaser
      • Heavy Duty Anti Corrosion
      • PICC
      • Disinfecting Sanitizer
  • Home
  • Industrial Products List
  • Our Products
    • Heavy Duty Rust Removal
    • Anti Corrosion
    • Industrial Degreaser
    • Heavy Duty Anti Corrosion
    • PICC
    • Disinfecting Sanitizer

Heavy Duty Rust Removal

Convert. Stabilize. Clean. Protect. Advanced onsite surface preparation for industrial corrosion control.

Product Overview

A ready-to-use rust removal and conversion solution designed for heavy-duty industrial applications. It converts surface rust into a stable, docile form and reduces the oxide layer to below 25 microns, allowing the treated surface to be cleaned by wiping, wire brushing or water jetting. The technology enables effective rust treatment directly at the site, without the need for elaborate equipment or conventional surface-preparation processes.

TECHNOLOGY

This patented technology converts and debonds rust from the metal surface, reducing the oxide layer to below 25 microns.

By minimizing the amount of oxide remaining on the surface, the technology helps reduce the rate of further corrosion. It also helps control embedded, bimetallic and bio-corrosion. Unlike conventional methods such as shot blasting, acid pickling and phosphating, the process can be carried out onsite with minimal equipment, making it a practical and more sustainable alternative for industrial maintenance.

CLEANING PROCESS

 This is a ready-to-use solution. Once applied to a corroded surface, the converted oxide can be cleaned away by wiping, wire brushing, or using a waterjet. The process is simple, practical, and suited for heavy-duty onsite maintenance requirements. 

WHY THIS TECHNOLOGY

Conventional rust-removal methods can create new problems.

  • Shot blasting: Can embed abrasive particles and oxides into the substrate, potentially contributing to coating failure and future corrosion.
  •  Acid pickling: Can leave salt residues that may accelerate re-corrosion if not properly removed. 
  • Phosphating: Requires significant energy, generates effluent and is generally unsuitable for onsite treatment. 
  • Heavy equipment: Conventional methods often require dedicated machinery, controlled facilities and extensive preparation. 

Heavy-Duty Onsite Rust Removal provides a simpler alternative by treating rust where the equipment or component is located, reducing dependence on complex surface-preparation systems.

KEY BENEFITS

  • Ready to use
  • Onsite application
  • Converts and stabilizes rust
  • Reduces oxide layer to below 25 microns
  • Controls further oxide growth
  • Helps control embedded, bimetallic and bio-corrosion
  • Non-oily and anti-static
  • Improves surface condition
  • Helps reduce burrs on treated surfaces
  • Biodegradable
  • Non-toxic and non-irritant to skin
  • Reduces dependence on shot blasting and acid pickling
  • Minimal equipment requirement

INDUSTRIES AND USER SEGMENTS

The technology is suitable for a wide range of industries, including:

Oil & Gas | Refineries | Petrochemicals | Chemical Plants | Fertilizer Plants | Power Plants | Steel Plants | Steel Fabrication | Foundries | Heavy Engineering | Mining | Marine & Shipping | Automotive & Auto Ancillary | Heat Treatment | Furnace/Kiln Manufacturers | Paper & Pulp | Sugar | Agricultural Equipment | Wind Energy | Solar Energy | Tanneries | Pesticide Plants It is particularly relevant for industrial maintenance, refurbishment, fabrication, corrosion control and surface preparation applications.

APPLICATION AREAS

Surface Preparation & Rust Conversion

  • Rust removal from steel components and structures
  • HR sheet components
  • Weld joints and removal/reduction of weld burrs
  • Machined surfaces
  •  Equipment refurbishment
  • Industrial maintenance
  • Steel structures and fabricated components
  • Corroded machinery and equipment
  • Components requiring improved surface cleanliness before coating

Specialized Applications

The technology is also available in variants designed for specific applications, including:

  • HR sheet components and weld-joint burr removal
  • Machined surfaces where improved Millipore values are required

Ask us about the complete range of application-specific variants.

AVAILABLE VARIANTS

The technology is available in application-specific variants designed to address different surface conditions and industrial requirements.

Variants can be selected based on:

  • Type of metal/substrate
  • Degree of corrosion
  • Surface condition
  • Application method
  • Required surface finish
  • Specific industrial application

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