Heavy duty Anti Corrosion + UV Resistance
PRODUCT Overview
A one-pack, cold-metalizing anti-corrosion coating system formulated with active ceramic and anodized alumina.
The coating forms a unique Dot Matrix protective layer that delivers strong adhesion to metal substrates, high corrosion resistance and UV-reflective properties.
At elevated temperatures, the anodized alumina interacts with the metal surface to form a durable protective barrier. The system offers a practical alternative to conventional galvanizing in applications where on-site application, reduced processing requirements and lower environmental impact are important.
Technology
Advanced Dot Matrix Cold-Metalizing Technology
The technology combines active ceramic and anodized alumina to create a tightly bonded Dot Matrix coating on the metal surface.
Key technology benefits:
- Strong adhesion to metal substrates
- Enhanced corrosion protection
- UV reflection and resistance
- Impact and abrasion resistance
- Thermal resistance
- Scratch resistance
- Weldable coating system
- Suitable for on-site application
- Reduced dependence on energy-intensive galvanizing processes
Surface Preparation and Cleaning Process
Heavy-Duty On-Site Rust Removal
A patented rust-removal technology designed for heavy-duty on-site surface preparation.
The process converts surface rust/oxide into a stable, docile form and reduces the oxide layer to below 25 microns, creating a more suitable surface for subsequent protective coating.
Anti-Corrosion Protection
Following surface preparation, the Heavy-Duty Anti-Corrosion + UV Resistance coating is applied as a 3-coat ceramic-alumina system to provide long-term protection against corrosion, UV exposure, abrasion and environmental degradation.
Why Choose this Technology
Protection Beyond Conventional Coatings
One technology. Multiple performance advantages.
- Dot Matrix Coating – Creates strong mechanical and chemical adhesion
- Corrosion Resistance – Provides durable protection against corrosion
- UV Resistance – Reflects UV radiation and improves coating durability
- Impact Resistance – Withstands mechanical stress and handling
- Scratch Resistance – Helps maintain surface protection during service
- Abrasion Resistance – Suitable for demanding industrial environments
- Strong Adhesion – Bonds effectively with metal substrates
- Weldability – Allows welding in suitable pre-coated applications
- Thermal Resistance – Performs under elevated-temperature conditions
- MIC Resistance – Provides resistance to microbiologically influenced corrosion
- Non-Toxic / Environmentally Safer – Designed as a non-polluting protective coating system
- On-Site Application – Reduces dependence on specialized coating facilities
- Alternative to Galvanizing – Can reduce the need for energy-intensive galvanizing processes
Industries and User Segments
The technology is suitable for a wide range of industrial and infrastructure applications, including:
Chemical & Fertilizer Plants | Steel Manufacturing | TMT/TOR Steel | Mining | Power Plants | Refineries | Petrochemical Facilities | Paper & Pulp Mills | Heat Treatment Plants | Furnace, Oven & Kiln Manufacturers | Wind Energy | Solar Energy | Shipping & Marine | Tanneries | Pesticide Plants | Ferrous & Non-Ferrous Foundries | Sugar Plants | Heavy Engineering | Automotive & Auto Ancillaries | Agricultural Equipment | Commercial & Industrial Structures
Key Application Areas
- Industrial Steel Structures: Protects galvanized steel from corrosion caused by damage during transport, handling and installation. Provides durable on-site protection against humidity, environmental contaminants and flue gases.
- TMT / TDR Steel: The Heavy-Duty Anti-Corrosion system offers a durable, flexible on-site alternative that withstands handling, cutting, bending and installation.
- Storage Tanks: Water, condensation and high humidity can accelerate coating deterioration on storage tanks.
The Heavy-Duty Anti-Corrosion Primer + Kelox Topcoat provides water-repellent protection and strong metal adhesion through Dot Matrix Technology.. - Metal & Steel Facades: Provides an integrated rust removal and anti-corrosion system for large steel structures where on-site surface preparation is difficult. Dot Matrix Technology ensures strong adhesion and weldability, creating a durable base for subsequent topcoats..
- Radial Gates: HR sheet radial gates can develop oxide layers that reduce adhesion and performance of conventional primers. The Heavy-Duty Anti-Corrosion Primer provides strong adhesion to oxide-containing surfaces, enhancing corrosion protection and coating durability..
- Fasteners: Fasteners are prone to localized corrosion at sharp edges and corners where coating thickness is reduced. The Heavy-Duty Anti-Corrosion system provides enhanced coverage and durable corrosion protection for demanding applications.